Process templates
Reusable process building blocks
Standard process definitions with target KPI ranges and recommended cells that you can apply to any scenario.
Template catalogue
6 templates available
| Template | Volume/h | Level | Payback |
|---|---|---|---|
Light assembly — high product varietySmall-part assembly with frequent changeovers. Collaborative robots handle repetitive screwdriving and pick-and-place while operators handle complex variants. | 40–180 | Semi-Automated | 1.5–3.2 yr |
Body-in-white spot weldingStructural spot welding of vehicle bodies. Heavy-duty robots deliver consistent weld quality and throughput on a fully enclosed line. | 30–90 | Automated | 2.0–4.0 yr |
End-of-line palletisingPalletising finished boxes at the end of the line. Robots build stable mixed or single-product pallets, reducing ergonomic strain and labour costs. | 200–1400 | Automated | 1.2–2.6 yr |
CNC machine tendingLoading and unloading CNC machines for unattended production. Enables unmanned shifts and consistent spindle utilisation. | 25–120 | Automated | 1.8–3.5 yr |
Automated optical inspectionImage-based defect detection replaces manual quality sampling, providing full inspection coverage with traceable results. | 120–900 | Automated | 1.0–2.2 yr |
Secondary carton packagingSecondary packaging of containers into cartons with frequent SKU changes. Collaborative robots enable flexible changeovers between formats. | 150–700 | Semi-Automated | 1.4–3.0 yr |
AssemblySemi-Automated
Light assembly — high product variety
Small-part assembly with frequent changeovers. Collaborative robots handle repetitive screwdriving and pick-and-place while operators handle complex variants.
Target KPI range
18–32sCycle time
62–80%OEE
0.5–2.5%Scrap rate
1.5–3.2yrPayback
Recommended volume
40–180 Parts / hour
Recommended solutions
- Compact assembly cellUniversal Robots · Cobot Cell
- Vision inspection cellCognex · Machine Vision / Inspection